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Dr. Gulshan Kumar

Assistant Professor, Department of Mechanical Engineering

Finite Element Modelling and Simulations, Industrial Engineering, Lean Manufacturing, Mechanical metallurgy, Metal Forming, Production and operations Management, Supply Chain Management, Texture, residual stresses
Birla Institute of Technology & Science, Pilani-Dubai Campus, Dubai International Academic City P. O. Box No. - 345055, Dubai, UAE

Research Group

PhD Thesis (as Supervisor)

  • Residual stresses in additively manufactured aluminium alloys, Mr Abhishek EedaBITS-RMIT-Melbourne PhD Program (ongoing). In Collaboration with Dr. Vivian  from RMIT Melbourne
  • Development of Lean Six Sigma-Industry 4.0 integrated framework for sustainable manufacturing, Dr Arish Ibrahim (Graduated, Nov 2025), BITS Pilani-Dubai Campus.
  • Effect of Twin Cold Wire SAW on Thick 316L Stainless Steel Plates, Mr Siva Karthik, BITS Pilani-Dubai Campus (ongoing).
  • Implementation of Lean Six Sigma in Quality Control Procedures to Improve Performance and Efficiency: A focus on UAE’s Construction Industry, Mr Hasan Shroof, BITS Pilani-Dubai Campus (ongoing)
  • Incremental Sheet Metal Forming of Titanium alloy, Dr Gianender Kajal, Manav Rachna University, India (Graduated, May 2024). In Collaboration with Prof. M R Tyagi, Manav Rachna University.

PhD Thesis (as Co-Supervisor)

  • Electrochemical behaviour, cytotoxicity and mechanical properties of the novel Magnesium based multicomponent alloysDr Priya Sudha K, BITS Pilani-Dubai Campus (Graduated, Oct 2023). PI: Prof. S. Vincent, BITS Pilani Dubai Campus.

M.E. Thesis (as Supervisor)

  • Study of residual stress distribution in relation to microstructure during deep cold rolling of Al6061 alloy: An experimental and numerical validation, Mr Rakesh Kumar (Awarded)
  • Through thickness residual stress distribution during cold rolling of titanium alloy (commercially pure Ti), Mr Ayush Singla (Awarded)
  • Quantification of Residual stresses in relation with microstructural changes during hot rolling of titanium alloys, Mr Rohit Kumar (Awarded)
  • Analysis of Residual Stress and Microstructure of Pure Titanium During Single Point Incremental Forming for Biomedical Applications, Mr Rohit KumarYoung Researcher Award 2020 (Awarded)
  • Using Lean Six Sigma to Increase the mill availability, Mr Affanali Asadali Sayyad(Awarded)
  • Reverse engineering, design optimization & analysis for an impeller for an air compressor using product design techniques, Mr Pratheep S.N(Awarded)
  • Reverse engineering, design optimization & analysis for a transportation box for offshore fields using product design techniques, Mr Ankur Dhawan(Awarded)

M.E. Thesis (as Co-Supervisor)

  • Experimental investigation and Finite Element Simulation of strain in the developable surfaces, Mr Hitesh Mittal (Awarded). 
  • Experimental investigation and modelling of bead geometry and residual stresses during submerged arc welding of HSLA steel, Mr Rahul Dixit (Awarded). 
  • Role of residual stresses in cold and hot rolling of titanium alloys, Ms Maryam, UAE University Al-Ain, United Arab Emirates (ongoing). PI: Prof. Adbel Mourad, UAE University, Al-Ain.

MBA Thesis (as Supervisor)

  • ERP systems and their effects on organizations, Mr Yash Choudhury (Awarded)

Research Area

Manufacturing, Materials and Metallurgy:

  • Material Characterization- Mechanical Behaviour of Materials, Mechanical Properties
  • Mechanical Metallurgy, Microstructure-Property Relation in Metallic Materials, Microstructural Evolution
  • Residual stress measurements, X-ray Diffraction, and Crystallographic Texture
  • Thermo-Mechanical Processing of Metallic Materials, Recovery, Recrystallization and Grain Growth
  • Friction Stir Welding
  • Metal Forming, Bulk and Sheet Metal Forming- Cold Rolling, Deep Cold Rolling, Ring Rolling, Pilgering, Stamping, Bending, Deep Drawing etc
  • Finite Element Simulation

 Industrial Engineering and Manufacturing Management:

  • Production and Operations Management, Quality Control, Total Quality Management
  • Production, Planning and Control, Project Management, Materials Management, ERP
  • Lean Manufacturing, Six Sigma